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Custom Zipper-around Medical Carrying Case

Profile

Client from Medical Device Company

Headquaters

Spain

Background Info

This Spanish medical equipment company specializes in rehabilitation therapy for neuromuscular diseases and has been using medical ZM cases. They now wish to improve and modernize these cases.

Challenges

The pocket on the top shell should have a zipper that goes all the way around, which sets it apart from the typical design of having a middle or two-thirds opening. This approach is more challenging to execute. Beneath the top shell’s zipper-around pocket, there should be two evenly-spaced mesh pockets with elastic locking system. The bottom shell should have an ZM molded tray inside with multiple slots to organize items. However, these slots might appear cramped within the limited space of the tray.

Solutions

  • To fulfill the requirements, it is necessary to implement a zipper that goes around the entire perimeter of the shell. However, it is advised not to stitch the zipper all the way to the edge of the outer shell. Leaving a 1-1.5 cm margin as a buffer can result in a more aesthetically pleasing appearance and reduce the rejection rate.
  • The two mesh pockets requested should be sewn onto an additional flat tray and then adhered to the inside of the top shell.
  • Given the numerous and tightly packed tray slots, it is essential to use high-density multispandex for the molded tray to prevent surface whitening.
Custom Zipper-around Medical Carrying Case

Custom Zm Case For Active Medical Device

Profile

Client from Medical Device Company

Headquaters

France

Background Info

This client comes from a renowned company based in France, whose main product is medical device, and their medical products conform to ISO 13485 standard and ISO 14001 environmental protection standard. They used to use plastic storage boxes to store their products, but later they found KinFish Case and hoped that we could make ZM boxes suitable for some medical devices.

Challenges

To meet the client’s requirements, the box surface must be made of waterproof woven fabric that is easy to clean and disinfect, and does not leave any traces. The box needs to have a comfortable and minimalist handle and shoulder strap. The interior of the box needs to be fitted with a foam insert to hold various components, including ECG Tip Location System, ECG cable, a 10-inch tablet and its power supply, a USB key, instruction manual, and USB adapter.

Solutions

  • It adopts waterproof 1680D Nylon, which is durable, waterproof, and easy to clean and maintain.
  • The handle is designed with a rubber grip for simplicity and comfort. The shoulder strap is equipped with a shoulder pad to enhance comfort.
  • The bottom shell has a high-density foam insert suitable for slots to store items other than the tablet and user manual. The top shell provides an egg-crate foam and detachable strap, making it easy to place and remove the tablet and providing better protection. The egg-crate foam allows the user manual to be directly hidden under the foam, effectively utilizing space without occupying the bottom inner foam.
Custom Zm Case For Active Medical Device

Medical Devices Organizer With Fixed Angel

Profile

Client from Medical Device Company

Headquaters

Germany

Background Info

A German startup brand for self-test medical device. They need integrated ZM cases for some of their medical kits.

Challenges

The tablet has to be placed in the top shell, and this allows instant use without removing it from the shell. Besides, the top shell has to stay at a 135-degree angle during use. Other devices and accessories should be well-organized and stored in the bottom shell. The bottom shell in depth is more than 10cm, that would cause wrinkles and cracks on the surface easily. The box should look premium.

Solutions

  • Since the devices and accessories come in different sizes and heights, the slots in the bottom shell must vary in depth accordingly. To cushion the items effectively, we use an engraved ZM foam insert, which not only provides excellent protection but also enhances the aesthetics of the product. As for the top shell, our engineer has crafted precise slots to securely hold the tablet, while ensuring optimal protection.
  • To fix the upper shell at a 135-degree angle without it falling off during use, we add two webbings on the left and right sides of the upper shell, and connect each of them to the bottom shell. With this design, the upper shell can remian fixed in place.
  • To prevent wrinkles and cracks from occurring, both the exterior and interior materials should be stretchy.
  • To convey a premium appearance both inside and out, we use soft and stretchy fabrics for a sleek and polished exterior design and a high-end metal handle to showcase the unique manufacturing process.
Medical Devices Organizer With Fixed Angel

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